As
high hardness as 55 HRC exploding common knowledge about die-machining
achieves outstanding machinability similar to the traditional machining
before thermal processing.
Features
of RC55
1.Reduces the mold manufacturing
costs.@Improves cutting and grinding efficiency.@Requires
no thermal processing costs. 2.Reduces the period of delivery.@Requires no thermal
processing costs.@Direct machining remarkably reduces the manufacturing
time. 3.Easy repair and correction@Easy repair by welding@Enables
flame hardening (64 HRC max.)@Reduced deformation and distortion
due to flame hardening 4.Good tenacity and wear-resistance@Equivalent or superior
to the existing flame-hardened steel and SKS3.@May reduce initial
chipping.
@
Applications
@
Position
of RC55
Cold-press
dies
Cold-bending molds
@
@
Machinability
End mill
The RC55 has much better machinability for high hardness than the
SKS3.
End mill(High speed machining)
The RC55 has better maイ8chinability than the annealed SKD11.
Roughing-end mill
The RC55 is also applicable to rough machining with roughing-end
mills.
Front milling machine
Appropriate machining conditions allow cost reduction.
Drill
The number of drilled holes greatly differs with the machining conditions.
It is important to properly select the conditions.
Tapping
The RC55 also allows tapping, which is hardly done at high hardness.
Machinability
Build-up
welding characteristics
The RC55 has
a remarkably superior machinability to the SKS3.
@
The RC55 allows
build-up welding in the same welding conditions as the flame- hardened
steel.
Flame
hardening characteristics
Surface
treatment characteristics
The RC55 features
the flame hardening characteristics equivalent or superior to the
flame-hardened steel.
@
The RC55 is
applicable to TD processing in the same conditions as the SKS3.
Micro-structure after TD VC processing
@
Tenacity
Surface
treatment characteristics
The RC55 has
good tenacity and can reduce initial chipping of metallic molds.
@
The RC55 has
equivalent wear-resistance to the SKS3 and flame-hardened steel.
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